 |
My
house is approximately 20 paces from The Shop. The
allure of work is often hard to ignore being so close.
Anyway, the following images should give you an idea
of the workspace. I'll post some 'action shots' at
some point to give you a sense of how things come to
be... |
| |
|
 |
Basically the shop consists
of a lot of tables. Tables for cuttin', tables for sewing',
tables for shippin'. Most of the tables were built by
my hiking buddy Brandt. He is quite a craftsman and knows
his way around a toolbox. |
| |
|
 |
Everything
ULA eventually sews up, starts on this table. The Design
Table is where the ideas in my head and the feedback
from customers come together. From the impending chaos,
prototypes are born. |
| |
|

|
Next
step is The Big Table.
The
Big Table is primarily used for cutting. Since it is
12 ft long, it is easy to roll out a bunch of material
and cut lots and lots of packs at one time. |
| |
|
 |
Once
materials are laid out, the cuttin' begins. Cuttin'
is accomplished by using one of many Cutters. Cutters
are really sharp and have no respect for soft, human
flesh. One must be careful when in the company of any
of the Cutters. |
| |
|
 |
Here
I am using The Foam Cutter...you guessed it... cutting
foam. Whatever materials are being cut, it also requires
the use of lots of weights to keep the materials compressed
to ensure an accurate cut. |
| |
|
 |
Lengths
of webbing also need to be cut before product assembly
can begin. Gary the Chopper is used for small batches
of webbing, bungee, or cordage. GTC is operated by using
a manual foot pedal. |
| |
|
 |
For
larger batches I use the automatic webbing cutter.
An air compressor provides the power to the hotknife,
while the control box allows me to specify the length
and speed in which the webbing is fed through the machine.
Definately a helpful machine for a small operation. |
| |
|
 |
Now
the sewing can begin. The majority of stitching is
done on these machines...Big D, Flora, and Ms. Juki. Ms.
Juki was my first industrial sewing machine. Without
question this special lady has played an important
role in my life. I find her 60 watt glow so soothing... |
| |
|
 |
Although
my role in the business has changed since its inception,
I still spend time behind the needle. The headset is
goofy but necessary equipment to keep tabs on the phone
and get other chores done during the day. |
| |
|
 |
Bartack
Central. Bartack machines are used to reinforce high-stress
areas of the packs and are either computer or cam driven.
They are incredibly durable machines. |
| |
|
|
Some
of the products require grommets. Instead of whacking
away with a die-set and a hammer, I picked up a grommet-setter
which is MUCH easier and results in far fewer headaches
and smashed fingers.
Above
the grommet-setter is the XM Satellite Radio -- critical
to having a productive day in The Shop. Anything from
punk rock to latin pop. Something for everyone or every
mood. |
|
|
| So,
whom is responsible for production at ULA? Other than
myself, namely the two fine ladies pictured below:
Ruth Quitanilla and Tomasa Gonzalez. Visit the sewers
link for some background about these two hardworkers.
The image below is the party they threw for me at The
Shop before I set out to hike The
Hayduke Trail. |
|
| |
 |
Upon
completion, ULA products find their way to The Shipping
Table to await being matched up with the correct order. |
| |
|
 |
My
Corporate Cubicle. In the warmer months the garage
doors are open which is a welcome relief from my winter
bound, four-walled world. Chores in the Corporate Cubicle
include: processing orders, answering e-mails, and
scheduling delivery of supplies. |
| |
|
|
This
is Wred Dog. He has no corporate duties. He has too much
independence to become a Corporate Mascot. Other than
to sleep, shed, and demand 'frisbee time' he is a loyal
fellow that nips heels to keep strangers at bay and all
of us on task should we be caught loafing. |
| |
|
 |
Once
the paperwork is complete, product is boxed up. When
the weather is poor,
The
Rig is loaded up for delivery. |
| |
|

|
However,
when the weather is good, which it typically is, I load
up The Bike and head to the Post Office and UPS for delivery. |
| |
|
 |
This
is The Storage Shed. It primarily houses rolls of foam.
The
doors were originally drab corrogated steel. ULA grafitti
courtesy of Brent who is a local Tattoo Artist. |
| |
|
|
That
concludes the tour of The Shop. If you ever find yourself
in Logan, UT and would like to swing by, feel free. Please
call ahead to give me time to look busy... |